Being period sucks!
Well, circumstances made me decide to take a vacation day today. I decided that I needed to get on the forge so went out to make slide #3 (#1 and #2 having problems). I started around 10 am. By 1pm I had the new slide done including the holes for the key and wards. I next decided to anneal a tool I had made some time ago. The tool is a top fuller and would have been very useful for this project but I forgot about it. Anyway, annealing involves heating the steel to a red-orange heat and then cooling it very slowly. After heating it, I put it some wood ash. I needed some extra wood ash so gave me an excuse to clean out the fireplace. After getting the fuller in the ash, took a lunch break.
After lunch I did a little more work on the slide, fitting it with the wards. Once I was sure the wards would fit, I moved onto the key. The key gave me a little more problem then the first key did. It developed a stress fracture. I think the key will be okay but just to be safe, I brazed the crack with some brass to try and keep it from getting worse. I created the pin for the key(the pin fits into the slide) and I marked the key for where the wards will hit the key. I then put the key aside and moved back to the wards.
The wards are VERY small parts. around 3/16" square and a little over 1/2" long(I reduced the size from previous photos), they are the smallest pieces I've ever worked with. They are actually quite a bit smaller than the first set I created. Well, I was paranoid about the wards but I managed to get them onto the slide without a problem.
Finally I moved inside with the key and slide. I spent some time this evening working on filing the key to fit the wards and slide. I have many hours of filing to go. The problem is that the filing requires that I use very small files. When you use small files, it takes a long time to remove any metal... Well, fingers are cramped and its been a long (but productive day). Time for bed.
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