Sunday, March 13, 2005

Fingers sore but happy...

  Finished the fine filing of the key just a bit ago.  I will try to get some pics up tomorrow.  What I was filing was some cross shaped holes in the key.  Once again, because of the size of the files, they remove material very slowly.  It probably comes out to about 3 hours per hole.  The key now fully rotates to where it should be.  I still have a bit to go but hopefully the rest will be easier and quicker.  I need to remove some excess material but that should be pretty simple.  Next, I need to form two little teeth that actually unlock the chest by pushing a spring out of the way.  That has the potential of me screwing up but I'm going to try to be very, very careful.  I do not want to start this over again.  Finally, I need to clean up filing on the key.  This filing is simple to make it look nicer.  I will be able to use larger, quicker files for this.

  Also, I realized a minor mistake that I've made.  This is a mistake that can be attributed to this being the first lock I've made.  The slide is a little too wide.  This means that when I put the lock into the wood, the lock will project a little into the chest.  Its not a big deal and I'm going to put in a piece of protective wood to keep the lock from being damaged.  If I ever do one of these chests again with a lock (doubtful) I will make the slide smaller.  If I do make this style of chest again, it will probably be without a lock.  I may put the lock plate on it for looks but not for functionality.

2 comments:

Anonymous said...

This is really interesting, It must take the patience of a Buddhist monk to take on a task like this. Not much of a severe patience guy myself.

Bomlin said...

Lol, yeah, its taken a lot of patience.  However, it has been such a valuable learning experience that it doesn't bother me.  I hope most of the major problems are behind me.  I just hope that I don't have to pick up any more files for a little while.