Finally,
Tonight, the lock is pretty much done. It took 3 attempts at the spring to get it right. The main thing that I was doing wrong was simply not making the spring long enough and thin enough. Until I made it longer, there was not enough flexibility. Tomorrow, I will clean up the lock, mainly removing some minor surface rust, put it together and oil it to rust protect it. This is a view of the lock with the spring held in place by vice grips.
The spring is at the top. Towards the right side, the spring comes in contact with a piece of metal on top of the slide. When the key is inserted and rotated, it pushes the spring out of the way allowing the slide to move. This is a view from the bottom of the slide showing the holes where the key pushes through. The spring is visible as the shiny metal through the holes.
So, a complete rundown of what's left...
Parts permanently attached to lock plate. About 1 1/2 hours.
Fitting lock to chest, 1 hour. (this involves fine tuning of the hole cut for the lock on front of chest)
Glue up of chest, 1 hour.
Completion of clasps on front of chest, another 1 1/2 hours.
Placing hinges and clasps on chest, 1 hour. (not actually attached.)
Multiple coats of oil to chest, 1 hour.
Cooking oil onto all hardware, 1 1/2 hours.
Attaching of all hardware. 2 hours.
Touch up of chest finish. 1/2 hour.
I may have to make some more nails but I can do those pretty quickly now.
So, tomorrow is the hard push for completion. I do not want to plan on going to Friday. I want Friday as an "in case" day. The chest should be ready for judging on Saturday.
Wednesday, May 4, 2005
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